All wiring should be done by a competent electrician in accordance with applicable electrical safety codes. Typically, good voltage balance can be achieved for total loads from 10% to 100% of the converter’s rated total horsepower load. Consult Ronk if lower voltages will be present. The single phase 220 VAC input is brought in on lines 1 and 2, labeled L1 and L2 in figure 1. Safety should be your first concern and any electrical wiring should follow your local electrical code. The electrician should perform such service only after having read the connecting instructions, operating manual, and wiring diagram. ROTOVERTER serves as a three-phase power source and should be considered in much the same manner that a three-phase service would. Dual voltage wound motors typically have 9 leads as shown in Check the motor nameplate, if for voltage it lists 220/440 then it can be wired one way for 220 volts and another way for 440 volts. The rotary part of the rotary phase converter is a standard 3 phase electric motor called the idler motor. Large single-phase loads may be connected to phases “B” and “C” if the additional current from these loads is taken into account during wiring. The base unit appears similar to an integral horsepower three-phase motor, but with no shaft extending from the endbell. This can overload the static converter since other motors are running.
Type D ROTOVERTER is often recommended for motor loads when a large number of relatively small motors is involved. Too little capacitance and the idler either will not start, or it will start very slowly. Some electronic loads may require isolation transformers to provide improved voltage to the load.

The idler motor terminals are labeled T1, T2, and T3. Ronk uses “A” as the labeling convention for the converter’s manufactured phase. Some electronic loads may require a customized converter, such as Type C ROTOVERTER should be considered if the majority of the load consists of one or two larger motors that operate continuously near full load, where good current balance between phases is necessary, but other motors also may run simultaneously. To balance the voltages and currents in the 3 phase output a pair of run capacitors can be used. The effect upon any power line will vary since power lines have different capacities and existing loads. Standard starting panels are limited to 20 starts per hour. Plug reversing, however, requires special compensation, and the factory should be consulted. Some motors are delta wound. A relay is used so that the high starting currents do not go through the push button. Full load current of ROTO-CON and ROTOVERTER is noted on the converter nameplate (approximately 4.5 amps per KVA at 240 V). Most applications, therefore, require at least 220 V (440 V) at full load when operated from a 240 V (480 V) source. The static converter is basically only a start circuit that once the motor starts, disengages and lets the motor run on single phase power. Breakdown torque is typically around twice full load torque, but may be improved by using a Type D or D-1 converter, or by running other lightly loaded motors simultaneously. ROTO-CON does not have adjustable taps; therefore, only the capacitance can be adjusted on these units. Since the phase converter is supplied with single phase power it can use a 2 pole disconnect or 2 of the 3 poles of a 3 pole switch. The output of a Phasemaster® converter is just like utility 3-phase. To assure that the size of run capacitors would not be far off while cutting metal, a couple data points were taken at a spindle speed of 130 RPM and a feed rate of 0.004 inches/revolution while turning down the diameter of a piece of mild steel. Magnetic starters are also required to prevent simultaneous starting of the converter and load following a power interruption. Table 1 can be used for guidance and is based on 3 phase, 220 VAC motors and 125% of motor nameplate current. A properly applied phase converter allows operation of three-phase equipment from a single-phase service. The purpose of the run capacitors is to balance the voltage and current in the 3 phase lines.
Consult the factory for a recommendation. 3-Phase Quality From Rotary Phase Converter; Pros and cons of rotary table sizes: 6" vs 8" Need Help!-what size 3 phase … If the motor has a service factor of 1.15 to 1.25 then you should be able to use full rated horsepower. If three-phase service later becomes available, all equipment is ready for operation. There are two relays shown in the schematic below. Start Capacitor sizing I am making a 3 phase rotary converter I do not need ant advise on motor run capacitors I understand balancing the third leg.

ROTO-CON and ROTOVERTER are usually recommended for the operation of a group of motors, or motors with considerable load variations. Maximum power loss occurs at converter idle; approximately 120 watts/KVA for Motor starting torque is dependent on many factors, but will generally always be less than when started on a three-phase line. The type of winding is immaterial as far as operation of the ROTO-CON or ROTOVERTER is concerned. Current balance typically is 10% or less. The inexpensive electrolytic type can be used. For motor applications this is helpful since the motor overloads do not sufficiently protect from short circuits like fuses do. Although converters are primarily applied with motor loads, the design of ROTO-CON and Type D ROTOVERTER offer very good performance with non-motor loads. Many machines are supplied with three-phase motors already installed. Some local codes allow the use of the branch circuit disconnect or circuit breaker as the service disconnect for the equipment if it is within sight of the equipment. Since the time delay fuses typically used for motor short circuit protection will allow some amount of over current for starting for about 5 seconds, it is recommended that enough capacitance be used to start the idler faster than that. 270-325 MFD - 220 VAC Since applying single phase power to a 3 phase motor will not start it rotating, a means to start the idler motor turning near rated speed is necessary.

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